Custom Machining

Applied Alloys offers in-house custom machining with rapid turnaround to meet urgent project requirements. Our capabilities include manufacturing of high-pressure fittings, plugs, blinds, o’lets, fasteners, thermowells, as well as specialized trepanning lathes for deep-hole drilling or custom wall hollow bar production.

We maintain a comprehensive stock of approved raw materials, including A105, LF2, 253MA, 304SS, 316SS, 904L, F11, F12, F91, Duplex, Super Duplex, Titanium, and more. If you already have stock bar or proprietary materials, our trepanning lathe can process them to your specifications.

With prompt shipping Australia-wide, Applied Alloys ensures fast, reliable, and cost-effective solutions for your machining needs.

Quick Turnaround Manufacturing

Applied Alloys’ trepanning capabilities include deep hole drilling, large diameter boring, offset drilling, gun drilling and custom wall hollow bar. Our specialised trepanning lathes work all materials including Carbon Steel, Stainless, High Nickle Alloys, Titanium etc.

In addition we now stock a range of approved raw materials including A105, LF2, 253MA, 304SS, 315SS, 904L, F11, F12, F91, Duplex, Super Duplex, Titanium etc. If you have stock bar or a propriety item, we can also process it on our trepanning lathe.

Trepanning is a core drilling process that produces holes in round bar, billet and other unusual shapes. This fast, cost-effective process easily outperforms conventional drilling and boring, especially in large diameter holes where a large amount of material needs to be removed. The metal core can be extracted and reused saving costly material.

Custom Wall Hollow Bar

Trepanning offers the production of custom wall hollow bar to your specification from a diverse range of solid bar materials. Hard to find, heavy wall hollow bar in special alloy materials can be machined quickly with the trepanning process.

Large Diameter Boring

Large diameter boring or drilling in an extensive range of steels and special alloys including carbon steel, chrome moly, stainless steel, duplex, high nickle alloys and titanium.

Deep Hole Drilling

Deep hole drilling and boring is a fast and effective process to machine a central bore through a long solid bar. This method allows for shorter lengths or bespokes sizes not available as stock. Custom pieces can be supplied in a very short time frame.

3000LB, 6000LB, 9000LB Forged Fittings

Elbow, Cross, Street Elbow, Tee, Boss, Coupling, Half Coupling, Cap, Plug, Bushing, Union, Swage Nipple, Bull Plug, Reducer Insert, Pipe Nipple etc.
Socket-Weld (NPT or PT type.)

SIZE : NPS 1/8″ — 4″ (6mm — 100mm)

RATING: Threaded Wog: 2000, 3000 and 6000 lbs

SPECIFICATION: DIM. Spec: ASME B 16.11-1996 (Revision of ANSI B16.11-1991), mss-sp-791831 95\97. Material spec: ASTM A105, ASTM A182 (F304, F3041, F316, F316L, F304H, F316H, F317L, F321, F11, F22, F91). Size of raw material: dia. 19-85mm round bar

MARKING: Carbon and alloy steel: marked by stamping. Stainless: marked by electro-etched or jet printed or stamped. 3/8″ under: brand only. 1/2″ to 4″: marked brand, material, heat no. B16 (belong to ANSI B16. 11 product), pressure and size.

FINISH: galvanized or black. (carbon), pickled (stainless).

Please click on any of the pictures below for data sheets and dimensions.

45° ELBOW
90° ELBOW
BOSS
CAP
CROSS
HALF COUPLING
REDUCER INSERT
SWAGE NIPPLE
TEE
THREADED 45°
BRANCH OUTLET
THREADED END UNION
THREADED OUTLET

2000LB, 3000LB, 6000LB Forged Fittings

Elbow, Cross, Street Elbow, Tee, Boss, Coupling, Half Coupling, Cap, Plug, Bushing, Union, Swage Nipple, Bull Plug, Reducer Insert, Pipe Nipple etc.
Threaded (NPT or PT type.)

SIZE: NPS 1/8″ — 4″ (6mm — 100mm)

RATING: Threaded Wog: 2000, 3000 and 6000 lbs

SPECIFICATION: DIM. Spec: ASME B 16.11-1996 (Revision of ANSI B16.11-1991), mss-sp-791831 95\97. Material spec: ASTM A105, ASTM A182 (F304, F3041, F316, F316L, F304H, F316H, F317L, F321, F11, F22, F91). Size of raw material: dia. 19-85mm round bar.

MARKING: Carbon and alloy steel: marked by stamping.
Stainless: marked by electro-etched or jet printed or stamped.
3/8″ under: brand only.
1/2″ to 4″: marked brand, material, heat no. B16 (belong to ANSI B16. 11 product), pressure and size.

FINISH: galvanized or black. (carbon), pickled (stainless).

Please click on any of the pictures below for data sheets and dimensions.

45° ELBOW
90° ELBOW
BOSS
BULL PLUG
CAP
CROSS
FULL COUPLING
HALF COUPLING
HEX NIPPLE
HEX HEAD PLUG
HEX HEAD PLUG
& BUSHING
HALF COUPLING
ROUND HEAD PLUG
SQUARE HEAD PLUG
SWAGE NIPPLE
STREET ELBOW
TEE
THREADED 45°
BRANCH OUTLET
THREADED END UNION
THREADED OUTLET

Plugs & Blinds
2000LB, 3000LB, 6000LB

Applied Alloys International is Australia’s premier stockist of a range of Plugs & Blinds from ⅛” up to 4” (6mm – 100mm). Elbow, Tee, Cross, Coupling, Cap, Plug, Union, Nipple, Reducer etc.
Material Specs: ASTM A105, A182; F304/L, F316/L, F304H, F316H, F317/L, F321, F11, F22, F91 and others.

Finish: Carbon Steel; Black, Zinc Plated or Galvanised. Stainless Steel;  Pickled.

Butt Weld, Socket Weld or Threaded Connections
Applied Alloys supplies O’lets or Branch Connections in all sizes, types, bores, and classes, in a wide range of carbon and low-temp steels, stainless steels, chrome-moly, and other special alloys. Olet® or Branch Connections reinforcement pipe while avoiding cracks, fillet welds, and abrupt changes in thickness where the fitting joins the header pipe.ASME B31.1, B31.3, B31.4 and B31.8

SIZE : NPS 1/8″ — 4″ (6mm — 100mm)

RATING: Threaded Wog: 2000, 3000 and 6000 lbs

SPECIFICATION: DIM. Spec: ASME B 16.11-1996 (Revision of ANSI B16.11-1991), mss-sp-791831 95\97. Material spec: ASTM A105, ASTM A182 (F304, F3041, F316, F316L, F304H, F316H, F317L, F321, F11, F22, F91). Size of raw material: dia. 19-85mm round bar

MARKING: Carbon and alloy steel: marked by stamping. Stainless: marked by electro-etched or jet printed or stamped. 3/8″ under: brand only. 1/2″ to 4″: marked brand, material, heat no. B16 (belong to ANSI B16. 11 product), pressure and size.

FINISH: galvanized or black. (carbon), pickled (stainless).

Please click on any of the pictures below for data sheets and dimensions.

Weldolet®
  • Common branch connection which is welded to the outlet pipe
  • Bevelled end connection
Sockolet®
  • Connects by way of a socket inside the olet
  • Class 3000#, 6000#, 9000#
Threadolet®
  • Uses a thread outside the top of the olet to connect
  • No welding necessary
  • Class 3000# and 6000#
Latrolet®
  • Used on 45° lateral connections
  • Butt Weld, Socket Weld or Threaded Connections
  • Class 3000# and 6000#
Elbolet®
  • Used on 90° Long Radius Elbows for thermowell and instrumentation connections
  • Socket Weld or Threaded Connections
  • Class 3000# and 6000#
Nipolet®
  • One piece fitting for valve take-offs, drains and vents
  • Available in extra strong and double extra strong
Sweepolet®
  • Contoured, integrally reinforced
  • Butt-weld branch connection
  • Weld is easily examined by NDT
  • Manufactured to your reinforcement requirements
Insert Weldolet®
  • Contoured butt-weld branch connection
  • Weld is easily examined by NDT
  • Manufactured to your reinforcement requirements
Coupolet®
  • Used in low pressure pipe systems such as fire protection sprinkler systems
  • Threaded Connection
  • 300#
Brazolet®
  • Used with brass or copper piping
  • Socket weld or Threaded end connection
Material Includes:

Applied Alloys supplies an extensive range of exotic high nickel alloy & other specialty stainless fasteners.

Typically our fasteners are used severe corrosion & heat resistant applications. Our range of fasteners includes Hex Bolts, Hex Nuts, Threaded Rod, Studs, Washers, and Socket Head Products in exotic materials for the chemical, power, semiconductor, and water industries.

  • Hastelloy C276
  • Alloy 20
  • Duplex 2205
  • Super Duplex 2507
  • AL6XN
  • Nickel 200
  • Monel 400
  • Monel K500
  • Inconel 600
  • 310 Stainless
  • 317L Stainless
  • Nitronic 60

Applied Alloys International is a market leader of specialty forged bar. Many grades available ex stock from our Perth facilities and from our International Supply Partners.

We air-freight daily from overseas to meet JIT requirements.

Our machining capabilities include “large hole” and “deep hole” boring making us one of the few suppliers offering this service to our customers.

⋅Forged round ⋅Hollow bar ⋅Flat ⋅Hex ⋅Billet

SPECIAL ALLOYS STAINLESS HIGH TENSILE DUPLEX + CARBON STEEL HIGH TEMP
Alloy 20 Alloy 825 303 347/H 4130 S31260 1020 F5
Alloy 200/201 Alloy 925 304 410/S 4140 S31803 (F51) 1040 F11
Alloy 22 Alloy B2 309 440B 709M S32205 (F60) A105 F22
Alloy 31 Alloy B2/B3 321 440C EN26 S32750 (F53) LF2 F91
Alloy 36 Alloy C22 403 A286 4145H S32760 (ZERON 100) F52 – F65 etc.
Alloy 400 Alloy C276 430 Alloy 218 EN36A 254SMO (UNS N08904)
Alloy 42 Alloy K500 431 Alloy 255 E110 904L (S31254)
Alloy 500 Alloy X 630 S66286 EN39B 253MA (S30815)
Alloy 59 Alloy X750 13-8Mo SS329J4L 8620
Alloy 600 Alloy 617 15-5PH SS416/HT M121
Alloy 601 C2000 17-4PH SS420/F V820
Alloy 625 N155 310S SS420J2
Alloy 686 Stellite 6B 316L XM-19
Alloy 718/AG TB-340 316Ti XM19 (S20910)
Alloy 800H / HT 317L

All materials are from approved mills and fully certified to EN10204 3.1. We regularly supply to Oil & Gas, Power Generation, Earth Moving and Mining Industries etc. Our extensive range of forged bars are available in ferrous, austenitic, martensitic, duplex, nickel and many other grades. Available in forged round & hollow bar, flat, hex and billet. We cut to length and express freight throughout Australia and Oceania

Do You Have a Question Regarding Our Services?