Applied Alloys offers a wide range of wear-resistant materials for abrasion, erosion, corrosion, and impact protection.
Our solutions include abrasion resistant pipe and valves for slurry systems, pneumatic transfer pipelines, and other severe service applications. For erosion and corrosion protection, we offer ceramic lining solutions tailored to extend equipment life.
Additionally, our chromium carbide hard-faced welding overlay and wear plate deliver exceptional durability for high-wear components such as slides, ducts, separators, excavator buckets, wear lines, and more.
Advanced Material
Applied Alloys has an extensive range of Abrasion Resistant Pipes for slurry, pneumatic transfer pipelines, and other severe service applications. Our range includes Bi-Metallic pipe, single wall abrasion resistant pipe, hard facing weld overlayed pipe, and induction hardened pipe.
Bison Pipe-Clad
Bison Pipe-Clad applies a hard-facing weld overlay to the interior surface of the pipe. Chrome Carbide, Complex Chrome Carbide, or Tungsten Carbide products are commonly used in this process.
Bison Pipe-C
Bison Pipe-C is a single-wall abrasion-resistant steel piping system that is typically used in coal, cement, clinker, and similar type transfer lines. Sizes: 15NB – 150NB (0.5″ – 6″)
Ultra 600
Ultra 600 is an induction hardened pipe with a hard inner surface tapering to a tough ductile outer surface. Standard Weight and Extra Strong wall thickness available. Sizes: 65NB – 900NB (2.5″ – 36″)
We specialise in advanced ceramic-lined valves, pipes, fittings, cyclones, & custom-made items.
- Re-crystallized Alumina
- High-Density Silicon Carbide
- Silicon Nitride (Syalon)
- Silicon Carbide Metal Matrix Composites (Alanx)
- PSZ (Partially Stabilised Zirconia)
- Basalt
Cost effective solutions to wear and corrosion in the mining and mineral processing industries.
Applied Alloy’s engineers solutions using polyurethane, plastics, and other industrial composites.
Applied Alloy’s modern factory facilities are located in Osborne Park, Western Australia, and include fabrication, machining, thermal spraying, and hard facing etc.
Manufacturing, reclamation, and/or repairs all under the one roof means quality products delivered on time. We can also supply our customers with hard-facing welding wires and electrodes for on-site work if required.
Thermally sprayed metal coatings are depositions of metal which has been melted immediately prior to projection onto the substrate. The metals used and the application systems used vary but most applications result in thin coatings applied to surfaces requiring improvement to their corrosion or abrasion resistance properties. Applications for thermally sprayed materials are many and varied and can be found in many industries today including the mining, refining, chemical and petro-chemical industries etc.
Abrasion
A wide range of products, including Tungsten Carbide, Chrome, Stellite, and other hard materials, can be used. Applications include pump parts, valves, piping, shafts, impellers, industrial fans, etc. Special materials that will handle corrosion and high temperature as well as erosion, are also available.
Corrosion
Stainless Steel, Copper, Zinc & Aluminium are just a few of the materials that can be used. Applications include tanks, vessels and other structures. Thermally Sprayed metal coatings have been used for a number of years and exposure tests have proved them to be superior to conventional paint coatings. Aluminium has been found to be the most effective metal for the protection of steel in offshore structures.
Applied Alloys’ wear-resistant product line includes Bison Soudage Wear Plate V100. The unique structure of Bison Soudage V100 Abrasion-Resistant Wear Plates consists of primary chromium carbides in a eutectic matrix with eutectic chromium carbides. Low dilution with the base material, reduced temperature input, combined with our high-alloyed powder, results in a unique structure.
Base Material
Construction grade steel, although special & stainless steels can be used.
Typical Analysis
4.8%C, 28%Cr, Balance: other
Plate Sizes
As required
Plate Thickness
10 – 50mm or as required.
Characteristics
Extremely high abrasion/medium to high impact
Applications
Dredging, Mining, Coal, Cement, Clinker, Iron Ore, etc
